rebar safety caps manufacturers in India

rebar safety caps manufacturers in India Specification

Usage
Site Construction Safety / Scaffolding & Concrete Reinforcement

Dimension (L*W*H)
60 x 60 x 85 mm Millimeter (mm)

Color
Bright Yellow / Orange

Warranty
1 years

Temperature Range
-20 C to 60 C Celsius (oC)

Product Type
Rebar Safety Cap / Impalement Protection Cap

Weight
20 - 50 grams Grams (g)

Material
Polypropylene (PP) / High-Density Polyethylene (HDPE) / PVC

Function
Manual

Size
Fits 8mm to 32mm Rebar

Feature
UV Resistant, High Impact Resistance, Durable, High-Visibility Hazard Identification

Power Needed
No

rebar safety caps manufacturers in India Trade Information

Minimum Order Quantity
10 Pieces

Delivery Time
24 Hours

rebar safety caps manufacturers in India About

Surya Engineering is one of the best Rebar Safety Cap Manufacturer in India.

Rebar safety caps (also known as impalement caps or rebar end covers) are protective devices installed over the exposed ends of steel reinforcing bars on construction sites. Their primary purpose is twofold: preventing impalement injuries from low-level trips or falls from height, and increasing site visibility to minimize physical contact.

What Are Rebar Safety Caps?

An exposed steel rebar end can easily puncture human flesh under minimal impact. Safety caps fit snugly over these ends to cushion impacts, cover sharp edges, and establish a clear visual hazard marker.

Feature	Standard Mushroom Caps	Impalement-Rated Caps
Primary Purpose	Scratch & scrape protection	Impalement prevention (falls from height)
Internal Plate	None (soft plastic standard)	Heavy-duty steel reinforced plate
OSHA Compliance	Scratch protection only	Meets OSHA 1926.701(b) requirements
Common Use	Horizontal rebar, low-traffic areas	Vertical rebar, elevated workspaces

Types of Rebar Caps

OSHA-Grade Impalement Caps: Built with internal steel reinforcement to handle the impact of a 250 lb worker falling from 10 feet.
Mushroom (Non-Impalement) Caps: Plastic-only caps designed exclusively to guard against horizontal scratches, cuts, or eye hazards.
Multi-Cap Safety Strip Systems: Continuous trough-style covers designed to shield an entire line of exposed vertical rebar ends simultaneously.

surya Engineering follow all Grade.

Why They Are Essential on Site

Injury & Death Prevention: Unprotected rebar ends present severe impalement hazards if a worker falls from scaffolding, ladders, or upper levels. Standard mushroom caps only prevent minor scratches; OSHA-compliant caps absorb and distribute the impact force of a falling body.
High-Visibility Hazard Identification: Most safety caps are molded in bright orange, yellow, or neon red. This helps equipment operators and crew members identify hazards at a distance.
Regulatory Compliance: Construction safety standard OSHA 1926.701(b) mandates that all exposed rebar ends onto which employees could fall must be guarded to eliminate the hazard of impalement.

Surya Engineering

Best Practices for Site Installation

Match Rebar Diameter: Ensure the cap internal diameter matches the rebar size (typically #3 to #8 rebar) for a snug friction fit.
Inspect Daily: Replace weathered, cracked, or sun-degraded plastic caps immediately to maintain impact defense.
Verify Rating: Never substitute simple mushroom caps on vertical rebar where a fall-from-height risk exists.

Applications of MBT Coupler :

Infrastructure:Bridges, flyovers, tunnels, and metro rail projects

Retrofit Projects:Repair, extension, and strengthening of existing reinforced structures

Technical Specification | MBT bolt Coupler :

Rebar Diameter (mm)	External Diameter (mm)	Coupler Length (mm)	Approx. Number of Bolts
12	33.4 - 34.0	100 - 140	4 - 6
16	39.0 - 42.2	150 - 160	6 - 8
20	44.0 - 48.3	200 - 204	8 - 10
25	51.5 - 54.0	200 - 258	10 - 12
32	63.5 - 71.0	250 - 312	12 - 14
40	73.5 - 81.0	300 - 484	14 - 16

Key Supply Hubs and Major Cities

Surya Engineering provides seamless sales and technical support in the following regions across Pan-India:

North India: Major operations and supply in Delhi, Punjab, Chandigarh, Jaipur, Faridabad, Ghaziabad, Bhatinda, Kota, and Udaipur.
West India: Deep penetration in Mumbai, Pune, Ahmedabad, Surat, Rajkot, Nagpur, Goa, Kolhapur, Solapur, Satara, Aurangabad, Nashik, Vapi, and Vadodara.
South India: Strong presence in Bangalore, Hyderabad, Chennai, Coimbatore, Visakhapatnam (Vizag), Mysore, Ernakulam, Hubli, Mangalore, Gadag, Chittoor, and Vijayawada.
East India: Extensive supply and distribution in Kolkata, Bargarh, Bhagalpur, Patna, Raipur, Rourkela, and Assam.

Surya Engineering is a trusted manufacturer and supplier of high-quality construction rebar couplers and reinforcement solutions, including the specialized MBT Bolt Coupler. Committed to innovation and durability, the company provides reliable, time-saving alternatives to traditional lap splicing for infrastructure projects. With strong expertise in the engineering sector, Surya Engineering is a preferred partner for clients across India.